20-Lane Heat-Sealing Packaging Machine for Oral Smoke Particles
This high-output 20-lane heat-sealing packaging machine is engineered for the fast, consistent packing of oral smoke particles (sample-based confirmation), including snus-style or nicotine pouch-related granular fills. By running twenty lanes in parallel, the host machine dramatically increases production capacity while keeping each sachet compact and uniform. The system combines stable film handling, reliable heat sealing, and configurable cutting styles to deliver clean-looking bags with consistent weights in the 0.4–0.6 g range. A PLC-controlled platform with alarms and self-diagnostics supports continuous manufacturing, while a GMP-oriented stainless structure helps meet hygiene and cleanability expectations in modern facilities.
Product Advantages
20 Lanes for Maximum Throughput
The key benefit of this model is true multi-lane productivity: 20 lanes operating simultaneously at 30–45 bags/min per lane (material and film dependent). This configuration is designed for manufacturers scaling output without adding multiple single-lane machines, helping reduce floor space per unit output and simplifying operator management.
Consistent Micro-Dose Packaging for 0.4–0.6g
Built for small-fill applications, the machine supports 0.4–0.6 g per bag with measuring accuracy up to ≤±10% at the packaging level (depending on material characteristics and process settings). Two metering options are available—horizontal screw for dry particles and turntable cup dosing for wet particles—allowing the line to be tuned to product moisture, flow behavior, and dosing stability needs.
Reliable Heat Sealing with Dual Pattern Options
The sealing structure uses back sealing without pattern and left/right overlapping for stable closure and neat appearance. Horizontal sealing supports both plain and mesh patterns via two sets of heat sealers, enabling selection based on film structure, sealing confidence, and brand presentation requirements. Defined sealing widths (vertical 4 mm, horizontal 5 mm) help standardize bag integrity across lanes.
Flexible Cutting to Match Packaging Style
Two cutting styles—flat cutting and saw-tooth cutting—are supported through dual cutter sets. This flexibility helps align finished sachet format with downstream handling, tear performance preferences, and retail presentation.
Stable Film Tracking and Efficient Changeover
Film handling is supported by 20-lane electric roller film separation and a gravity active film feeding method designed to keep lanes stable during continuous running. A manual deviation correction system helps maintain alignment, and a quick film connection workbench reduces downtime during roll changes, improving overall equipment effectiveness.
Smart Control, Safety Interlocks, and Clear Alarms
The machine integrates an Inovance 7-inch color touchscreen and Inovance PLC (Chinese operating language) with error prompts and self-diagnosis. Alarm coverage includes film shortage, safety door open, and abnormal operation conditions, with a three-color stack light to make status visible at a glance on the production floor. A standard Panasonic safety door switch improves operational safety and supports compliance requirements.
GMP-Oriented Build and Cleaner Sealing Area
Material-contact parts are stainless steel 304, and the frame and electrical box are stainless steel 304 or aluminum alloy for durability and hygiene. A dust removal device above the horizontal sealing area (including a vacuum cleaner) helps control powder and fine particle accumulation, contributing to cleaner sealing surfaces and more stable sealing performance over long runs.
Technical Specifications
| Item | Specification |
|---|---|
| Machine Type | 20-lane heat-sealing packaging host machine |
| Applicable Material | Oral smoke particles (confirmed by sample) |
| Target Fill Weight | 0.4–0.6 g per bag |
| Measuring Accuracy (packaging level) | ≤ ±10% (material- and speed-dependent) |
| Packaging Speed | 30–45 bags/min (single lane) × 20 lanes |
| Bag Size (per lane) | Bag length: 20–50 mm; pouch width: 13 mm |
| Film Width (per lane) | 30 mm |
| Total Packaging Film Width | 120 mm |
| Sealing Form | Back sealing (no pattern), left/right overlapping |
| Sealing Width | Vertical: 4 mm; Horizontal: 5 mm |
| Horizontal Seal Pattern | No pattern and mesh pattern; 2 sets of heat sealers |
| Cutting Method | Flat cutting and saw-tooth cutting; 2 sets of cutters |
| Film Material | Composite films (e.g., BOPP/PE) |
| Power Supply | AC 220V / 50Hz |
| Installed Power | 3 kW |
| Air Source Consumption (host machine) | 6 kg; 0.6 m³/min |
| HMI & PLC | Inovance 7″ color touchscreen + Inovance PLC (Chinese UI), alarms and self-diagnosis |
| Temperature Control | Omron 6-channel temperature controller with temperature deviation alarm |
| Pneumatic Components | Taiwan Airtac |
| Electrical Components | Schneider or OMRON |
| Film Separation | 20-lane electric roller film separation |
| Film Feeding | Gravity active film feeding |
| Bag Pulling | Horizontal seal bag pulling; Inovance servo motor control |
| Material Contact Parts | Stainless steel 304 |
| Structure Material | Frame and electrical box: stainless steel 304 or aluminum alloy (GMP-oriented) |
| Safety | Standard safety door + Panasonic door safety switch |
| Photoelectric Function | None |
| Dust Control | Dust removal device above horizontal seal (incl. vacuum cleaner) |
Metering Device Options
Option A: LG-20 Horizontal Screw Metering (Dry Particles)
| Item | Specification |
|---|---|
| Metering Range | 0.4–0.6 g/bag |
| Metering Method | Horizontal screw |
| Metering Accuracy | ±1–10% (depends on material properties and filling speed) |
| Drive | Stepper motor |
| Feeding Assistance | Compressed-air assisted blowing feeding device |
| Hopper Function | Rotary material breaker to improve flow and dosing stability |
| Construction | Exterior parts: 304 or aluminum alloy; contact parts: stainless steel 304 |
| Maintenance | Easy to disassemble and clean |
| Air Consumption | 6 kg; 0.8 m³/min |
| Power | AC 220V / 50Hz; 0.4 kW |
Option B: TB-20 Turntable Metering (Wet Particles)
| Item | Specification |
|---|---|
| Metering Range | 0.4–0.6 g/bag |
| Adjustment | Adjustable measuring cup |
| Metering Accuracy | ±1–10% (depends on material properties and filling speed) |
| Drive | Motor with divider |
| Auxiliary Air Control | Precision throttle valve for air blowing and assisted discharge |
| Hopper Function | Rotary material breaker to improve filling consistency |
| Construction | Exterior parts: 304 or aluminum alloy; contact parts: stainless steel 304 |
| Maintenance | Easy to disassemble and clean |
| Gas Consumption | 6 kg; 0.8 m³/min |
| Power | AC 220V / 50Hz; 0.4 kW |
Application Areas
This 20-lane heat-sealing packaging machine is intended for high-volume production of micro-dose sachets filled with oral smoke particles and similar granular products that require compact bag sizes and repeatable sealing performance. It is suitable for manufacturers producing snus-style or nicotine pouch-related particulate fills, as well as other fine granular materials compatible with the 0.4–0.6 g dosing range and composite film structures such as BOPP/PE. The combination of multi-lane output, servo-controlled bag pulling, dust management, and stainless construction supports stable long-run operation in industrial settings focused on productivity and cleanliness.
