Product Introduction
The Nicotine Pouch Can Line Machine (4 Lanes Pouch Can Line Machine) is an integrated, high-efficiency packaging line designed for wet granules or similar moist particulate materials. It combines 4-lane ultrasonic back-seal pouch forming and filling, precision rotary-disk dosing, pouch counting and accumulation, jar unscrambling, automatic feeding, and capping into one coordinated workflow. With stable output, GMP-oriented structure options, and servo-controlled bag pulling, the line is suitable for consistent small-dose sachet production and automated can/jar loading to meet modern productivity and hygiene expectations.
Product Advantages
4-Lane Ultrasonic Sealing for Reliable Small Sachets
The system adopts ultrasonic transverse sealing with a defined diagonal mesh pattern, supporting stable sealing performance on composite films (e.g., BOPP/PE). Back sealing mesh and side fold sealing help produce neat, uniform sachets for downstream counting and canning.
Precision Rotary-Disk Metering for Wet Granules
A dedicated 4-column rotary disk measuring device provides adjustable measuring cups and a rotary dispersing mechanism inside the hopper to improve material flow and filling consistency. Auxiliary blowing and discharging are controlled via a precision throttle valve to enhance dosing stability for wet particles.
Automation-Oriented Controls and Diagnostics
An Inovance 7-inch color touch screen with PLC control supports fault prompts and self-diagnosis. Servo-driven cross-seal bag pulling enhances running stability and repeatability across lanes, supporting continuous production with reduced manual intervention.
Production-Friendly Design for Changeover and Cleaning
The line includes an automatic deviation correction system, a waste-bag removal device for commissioning, and a quick film connecting table. The metering unit is designed for easy disassembly and cleaning. The longitudinal seal structure uses a quick-disconnect design to simplify maintenance and changeover.
Food/Pharma-Compatible Build Options
The frame and electrical enclosure can be made from 304 stainless steel or aluminum alloy, aligned with GMP expectations. Material-contact parts are made of 304 stainless steel to support hygienic operation and easier sanitation.
Technical Specifications
| Module | Model | Key Specifications |
|---|---|---|
| 4-Column Ultrasonic Back-Seal Packaging Machine | PM180LUD4-SYB |
Applicable material: wet granules/particles with humidity approx. 10%–35% (per sample) Dose range: 0.4–0.6 g/bag Measurement accuracy: ≤ ±10% Speed: 30–40 bags/min (single column) × 4 columns Bag size: single-row bag length 34 mm; single-row film width 30 mm; bag width reference parts 12.3–25 mm (per sample/stock parts) Film width: 120 mm Longitudinal sealing: back seal mesh (per sample), left & right fold seal; sealing width 6 mm Transverse sealing: ultrasonic, diagonal mesh 1.2 mm; sealing width 4 mm Cutting: independent flat-mouth cutting (per sample bag) Film: composite materials such as BOPP/PE Power: AC 220V / 50Hz, 3 kW Air consumption: 6 kg, 0.6 m³/min Configuration: Inovance HMI+PLC (Chinese UI), self-diagnosis; Airtac pneumatics; 4-way temperature control; auto web guiding; commissioning waste-bag removal; Schneider/OMRON electrics; 4-row cutter wheel splitting; gravity active feeding; servo-controlled pull; quick film splicing table; safety door switch (Panasonic); quick-disconnect longitudinal seal; cross-seal dust removal device (incl. vacuum cleaner); photoelectric function: none |
| 4-Column Rotary Disk Measuring Device (Wet Granules) | SYB-4-R |
Measuring range: 0.4–0.6 g/bag Adjustment: rotary disk adjustable measuring cup Accuracy: ±1–10% (depends on material characteristics and filling speed) Drive: CAM divider Auxiliary blowing/discharging: precision throttle valve control Hopper: rotary dispersing device for smoother feeding and improved accuracy Materials: 304 SS or aluminum alloy; product-contact parts 304 SS Design: easy disassembly and cleaning Air consumption: 6 kg, 0.8 m³/min Power: AC 220V / 50Hz, 0.4 kW |
| Point-Stop Bucket Counting Conveyor | ZG135-75-01-00 |
Counting material: granule sachets (per sample) Counting setup: 20 sachets/bucket; 140 sachets/can Function: fixed-stop conveyor buffers and releases completed counts Belt/bucket: food-grade PVC belt + stainless steel bucket Features: automatic positioning device; interfaces with packaging machine discharge |
| Automatic Jar Unscrambler | LP-750-00 |
Jar size: Ø75 × 135 mm (per sample) Turntable diameter: 750 mm Power: AC 220V / 50Hz, approx. 0.2 kW (VFD speed control) Integration: docking with conveyor |
| Automatic Capping Machine | LHJ-SV-80 |
Capping speed: 30–40 boxes/min (VFD speed control) Cap specification: per customer sample Power: AC 220V / 50Hz, approx. 0.4 kW Air consumption: 6 kg, 0.2 m³/min Infeed: lifting conveyor with center-of-gravity identification Control: coordinated with automatic feeding & capping unit Electricals: Schneider or Omron |
| Automatic Feeding & Capping Machine (Incl. Conveyor) | ZG135-75-00 |
Production speed: 1–15 boxes/min Jar size: Ø75 × 135 mm (per sample) Power: AC 220V / 50Hz, approx. 0.4 kW Air consumption: 6 kg, 0.3 m³/min Pressing method: pneumatic positioning gland Conveyor length: approx. 2 m Electricals: Schneider or Omron |
Application Areas
Nicotine Pouch and Similar Sachet-to-Can Packaging
Designed for small-dose sachet production and automated counting/loading into cans or jars, supporting consistent output for nicotine pouch supply chains and comparable sachet-based products.
Wet Granule and Moist Particulate Packaging
Suitable for packaging wet particles within the specified moisture range, especially where ultrasonic sealing and stable dosing are required for small gram-level fills.
Food, Functional, and Consumer Granule Products
Applicable to granule sachets made from composite films (e.g., BOPP/PE) and subsequent can/jar handling steps such as unscrambling, buffering, and capping in semi-to-fully automated lines.
