Ultrasonic Four Lanes Fully Automatic Customized Powder And Granule Packaging Machine

High-speed 4-lane nicotine/snus pouch packaging up to 180 ppm, optimized for high-moisture products. Precise volumetric cup filling (0.4–0.6 g), stable back sealing and heat-sealable laminated film. PLC touch-screen control, GMP-compliant SS304 contact parts, customizable pouch sizes.

Product Details

Product Introduction

The Customizable Nicotine Pouch Packaging Machine is a high-speed, 4-lane heat-sealing solution engineered for snus/nicotine pouch production. Designed around stable back-sealing technology and a reliable volumetric filling system, it forms, fills, seals, and cuts pouches in a continuous process using heat-sealable laminated films. With output up to 180 pouches per minute, the machine helps manufacturers increase throughput while keeping sealing integrity consistent—even when handling materials with relatively higher moisture characteristics. A PLC control system with a touch-screen interface simplifies setup, operation, and monitoring, allowing operators to adjust parameters quickly and maintain steady production. Built with an emphasis on hygiene and durability, key material-contact parts use stainless steel 304, supporting clean operation and easier daily maintenance in demanding factory environments.

Product Advantages

High-output 4-lane design: Four parallel lanes enable simultaneous pouch production, improving productivity per footprint and supporting large-scale orders without sacrificing stability.

Back-sealing structure for reliable pouch integrity: Back sealing with left-right overlap supports consistent sealing performance, helping reduce leakage risk and improving packaging appearance uniformity.

Accurate, consistent dosing with volumetric filling: The volumetric cup filler supports repeatable portioning for small-dose pouch formats, suited to typical 0.4–0.6 g filling requirements.

Operator-friendly PLC + HMI control: PLC control with touch screen provides clear parameter setting, real-time status display, and fault prompts. Self-diagnosis and alarm functions support faster troubleshooting and reduced downtime.

Industrial-grade components and stable thermal control: Multi-channel temperature control with deviation alarm supports stable heat-seal quality. Pneumatic and electrical components from widely used brands help ensure long-term reliability.

Hygienic, GMP-oriented construction: Stainless steel 304 is used for product-contact areas, with a structure designed for easier disassembly and cleaning. A dust removal device near the horizontal sealing area helps improve seal cleanliness when handling fine particles.

Flexible cutting and sealing options: Flat cutting and saw-tooth cutting options are available, along with different horizontal sealing patterns, allowing manufacturers to match pouch style and downstream packing preferences.

Customizable configuration: The machine can be adapted for pouch specifications, film structure preferences, and process requirements to better fit different product formulations and production lines.

Technical Specifications

Machine TypeNicotine/Snus Pouch Packaging Machine (4-Lane Heat-Sealing)
Pouch TypeSnus Pouch / Nicotine Pouch
Packing MaterialHeat-sealable laminated film (e.g., BOPP/PE composite)
Sealing TypeBack sealing, left-right overlap; vertical seal 4 mm, horizontal seal 5 mm
Number of Lanes4
Packing SpeedUp to 180 pouches/min (typical: 30–45 pouches/min per lane × 4)
Filling SystemVolumetric cup filler (supports small-dose pouch filling)
Typical Fill Range0.4–0.6 g per pouch (material-dependent)
Filling Accuracy≤ ±10% (dependent on material characteristics and speed)
Bag Length (Single Lane)20–50 mm
Pouch Width (Single Lane)13 mm
Film WidthSingle lane film width: 30 mm; total packaging film width: 120 mm
Cutting MethodFlat cut and saw-tooth cut (two cutter sets)
Horizontal Sealing PatternNo pattern and mesh pattern (two heat sealer sets)
Control SystemPLC control with touch screen interface; fault prompts and self-diagnosis
Power SupplyAC 220V / 50Hz
Installed Power3 kW (machine); filling device power may vary by configuration
Air Requirement0.6–0.8 MPa; typical consumption 0.6–0.8 m³/min (configuration-dependent)
Machine Dimensions (L × W × H)2200 × 1200 × 1800 mm
Machine Weight600 kg
ConstructionMaterial-contact parts: Stainless steel 304; frame/electrical enclosure per GMP-oriented design

Product Application Areas

Nicotine pouch and snus manufacturing plants: Suitable for continuous, high-speed pouch packaging where consistent fill and seal quality are required for mass production.

Processing facilities for moist or humidity-sensitive pouch materials: Heat-sealing and dust-management design help maintain stable seals and reduce contamination risks around the sealing area.

OEM/ODM packaging lines: The 4-lane format and customizable configuration make it a practical choice for contract manufacturers producing multiple pouch specifications.

Distribution and repacking operations: Reliable sealing, flexible cutting styles, and laminated film compatibility support pouch repacking workflows for downstream cartoning, canning, or multipack solutions.

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